Summary:
How to track a conveyor belt ?
What is belt conveyor tracking ?
How does the conveyor track?
What factors cause problems in belt tracking?
How do I maintain conveyor tracking issues?
Conveyor belt tracking is one of the important factors to maintain the normal operation of the conveyor. Conveyors are used in many industries and play an important role in global industry.
However, when the conveyor deviates, this will lead to belt wear. Belt wear will lead to the failure of the whole conveying system to work normally, which will affect productivity and cause major losses.
In order to avoid this problem, the following will show you what is belt tracking and common problems and solutions.
What is belt conveyor tracking ?
Belt tracking is to control the ability of the belt to maintain a certain path. Make sure that the conveyor belt does not deviate from the path, causing the conveyor to not work properly.
How does the conveyor track?
Conveyor belt tracking is very important. The following are the related contents of conveyor belt tracking.
The conveyor is mainly composed of drive, idler and middleware.
The drive and idler are composed of rollers, bearings, shafts and roller frames. The rollers are the most important components in the belt tracking process. The intermediate is the middle part of the feeding and discharging of the conveyor. According to the width and length of the conveyor, roller support can be used to minimize belt sag.
What factors cause problems in belt tracking?
Common reasons need to be considered from three aspects: belt, structure and material load.
Belt: belt is an important component of transportation products, and its life is affected by time. Belt wear or bending will cause problems in conveyor transportation.
Conveyor structure: the structure of the supporting belt is also critical to achieve correct alignment. Idler pulley and belt alignment and material accumulation are common factors.
Material load: whether the material load is evenly distributed will affect the conveyor belt.
There are many factors for the deviation of the conveyor belt. The following are the problems and reasons for the deviation of the conveyor belt.
The conveyor runs to one side: this problem will occur due to the misalignment of the idler frame, the uneven ground and the jamming of the drum.
Deviation occurs at the belt pulley: the belt has wear, material overflow, uneven belt tension and other problems.
Deviation of the belt at the tail: material accumulation, belt magic signal, belt pulley structure misalignment and belt centerline filling.
The belt runs to one side for a long distance: the belt is out of center during loading, the belt pulley and idler pulley are aligned at the center, and the material is piled up too much.
How do I maintain conveyor tracking issues?
Belt tracking can take certain measures to maintain the belt. Please maintain the belt tracking according to the following contents.
Verify that the conveyor frame is horizontal and square.
Uneven conveyor track is one of the important factors that lead to the tracking problem of conveyor belt. If the conveyor belt is not at the same level, the conveyor belt will deviate.
During installation and use, check the levelness of the conveyor with a standard level. It is important to check the levelness of pulley and frame.
Make sure the pulley is square.
Sometimes the belt installer manipulates the end pulley to track the belt. Unfortunately, this will make the problem worse. Instead, use a stop roller or idler to track the belt as expected.
Check the cleanliness of the conveyor belt.
In the early stage of machine use, it is not only necessary to check the conveyor belt problems, but also to check the cleanliness of the conveyor belt. Clean the residue on the surface of the belt in time to avoid the problem of the pulley bulge caused by its accumulation.
Make sure the conveyor belt is straight.
Belt tracking problems may be caused by manufacturing defects. During the manufacturing process, the belt may be cut incorrectly, leaving curvature or radian. If you have reason to think that this may be the problem, please remove the belt and lay it flat to see if it is straight.
Belt tracking can effectively improve the efficiency of the conveyor. Understanding belt tracking problems and causes can prevent serious losses to your conveyor.